AlumaCraft 1448 Re-design "Fishyfingers"

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Darrin

Active member
Joined
May 30, 2012
Messages
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Location
Iowa
Hey guys, I love this site! So many ideas, so much talent :beer:
Here's my project, I have a 2008 1448 Aluma Craft that has been modified with some pretty nice features already!

  • Aluminum floor
    Battery storage cut into the middle bench seat (port & starboard)
    Gas tank cut into rear bench (port)
    Storage between the two bench seats (port & starboard)
    Custom switch panel
    Fully plumbed live well
    Bilge pump
    Fold away tongue
    No wood, ALL aluminum construction =D>

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I'm a bass fisherman, so I need to convert this rig to suit that style of fishing. You know, bow mount troller, casting deck, etc. I started work on this a few weeks back and here is where I'm at with it so far...

First I needed to remove this 50lbs of winch stand so that I could even mount a troller up front.
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I made a new, much lighter one....J/K :lol:
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Actually, I drew up the plans in Mastercam to copy the winch stand on my glass boat...
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The new stand needs to be finish welded, sandblasted and painted.
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I'm basically switching from operating the boat from the back to the front. So I removed all of the original wiring, which is kind of a shame because it was done very well. But at least I'll be able to salvage the wire and save $$
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Next, I'll start building what I'm going to call the front cap. This is where the trolling motor will mount, along with the depth finder, nav light and custom made switch panel. I'll be using 3/16" plate aluminum for this. Yes, it's a little overkill perhaps, but I prefer that than under doing it. :!:

Mocking it up, taking measurements.
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I had no way to cut this plate other than my jig saw, but with the proper blade it cut surprisingly well.
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Here is the shape that I've come up with for the cap. You can also see custom foot pedal tray that I made.
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The cap is basically ready to be welded up, I'll save that for my brother, he's a welder by trade :wink:
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Super nice job. If you don't mind how did you bend the sheet metal. Was it a primitive way or did you have a break. I have to bend some myself I'm not sure the best way to do it without having a break.


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gatorglenn said:
Super nice job. If you don't mind how did you bend the sheet metal. Was it a primitive way or did you have a break. I have to bend some myself I'm not sure the best way to do it without having a break.


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Thanks!
I did not bend the plate as it's .1875 thick, what you see is 4 separate pieces that will be tig welded.

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Next I want to build a deck from the factory front deck to the middle bench seat. I have some aluminum channel that I have had for at least 20 years that I just knew there would be a day I could use it :mrgreen: It's a little heavier than I need, but I'll be able to cover the span without any vertical supports. This will leave the underneath wide open. The channelis 1.5x3", it has .200 legs with .100 top.

These are the original sketch ups of how to attach the channel.
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I ended up using a combination of both the above drawings with .125 flat and .125" x 1" x 1" angle

Sketch up of deck layout.
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Again, I took advantage of having Mastercam available to me and drew up a scale sized drawing.
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Moving along with the deck supports.
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Ordered 3 hatches from Cabelas.
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I got all of my channel cut for the framing and have it temporarily riveted together. It will all be welded in the end.
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OK thanks. If you were bending 5052 what would you say is the best way if you don't have a break thanks


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gatorglenn said:
OK thanks. If you were bending 5052 what would you say is the best way if you don't have a break thanks


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I'm not sure if there is a good way? Depends on the thickness of the material and the length of the bend.
 
Yes, I'm finding it difficult for sure thank you


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The very first thing that I made for this mod was the switch panel. It's an odd place to start, I know, but it was something that I could get done without ever taking the cover off off the boat :idea:

I'm a machinist by day, so it's really nice to have the resource to make your own custom parts.(at lunch time of course :) ) So I was able to draw it up, create the program and spit out a gauge panel :D I covered it with some leftover carbon fiber vinyl from another project
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With the pre existing side storage, it made it super simple to have a place to mount an on board charger. I'll mount it on the starboard side to offset a little port side weight from the trolling motor.

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Winter blues here!! :evil: No heat in the garage, so she's just sitting there :cry: Hope to get back on track before I go crazy!
 
Man your build looks incredible, I am getting a lot of inspiration from this. That front cap with the trolling motor looks perfect, consider that idea stolen!
 
Darrin said:
The very first thing that I made for this mod was the switch panel. It's an odd place to start, I know, but it was something that I could get done without ever taking the cover off off the boat :idea:

I'm a machinist by day, so it's really nice to have the resource to make your own custom parts.(at lunch time of course :) ) So I was able to draw it up, create the program and spit out a gauge panel :D I covered it with some leftover carbon fiber vinyl from another project
20160314_181350_zpslnzaw3a6.jpg


20160321_175440_zpspnudsh9c.jpg


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Love the dash! Great job



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Well, what do you know...we had some crazy warm temps the last few days which allowed me to get a little work done 8)

Deck floor...14g aluminum re-purposed from an old shower stall that was in the basement of the house I currently live in. I've held on to this aluminum for over twenty years :D

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It's been quite awhile since I've updated. I'm slowly gaining ground and can see the light at the end of the tunnel :D
These pics are in reverse order, but you get the idea :mrgreen:
 

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