Ranchero50 said:
However, I would not recommend stick or even Tig for a novice, especially for structural repairs. I'm with Hanr3, look for a used wire feeder, with a gas conversion if possibly. You'll be able to weld much better much easier at a fraction of the frustration factor. Tig is difficult and stick is just a PITA until you've burned through a couple boxes of rods to get used to the different aspects.
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I disagree with that. For a new weldor (operator), stick is the way to go. With stick, it is hard to do it wrong. If you can get the arc to stay, and the metal to lay down, chances are the weld is going to be decent. If something is not set up right, or improper technique is used, it doesn't really lay down at all.
With a MIG, especially a small one, it is real easy to lay down a bead that looks good, but beneath the surface, it is crap, lacking fusion on the legs, no penetration into the root, etc.
Furthermore, a 115v MIG running gas is NOT good to 1/4 inch. It takes flux-core to get there, and even then, if you really looked at the fine print on the machines, the test conditions used to create these ratings are not normally available conditions. It really is borderline false advertising, and a handful of threads have been brought up about such on a few welding message boards. When confronted about it, Lincoln and Miller give the runaround time and time again.
At the end of the day, stick will be better for anything structural. And, you can make some downright beautiful welds with stick, with just a little skill.
If you are going to be getting a 115 volt wire feed machine it would be wisest to keep flux-core wire in it, for most general repairs. Once you've done that, you're chipping slag again, and really loose the benefits of the wire feed over stick (I'm going to assume that household repair work doesn't include anything that the added speed is required for - no production work).
Just my 2 cents worth, and I'll stand by those 2 Lincolns (pennies) to all end.