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  1. C

    1982 Johnson 15 HP repair

    Disregard. Got it! CMOS :)
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    1982 Johnson 15 HP repair

    @pappy Just about done, but cannot get the lower unit to mate with the main housing. See attached pic. I have the shifter lever in the Neutral position, but I just can't get the lower to insert any higher. Thoughts? CMOS
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    1982 Johnson 15 HP repair

    That's right! The throttle travel is limited in Neutral! Thanks Pappy. I should be able to finish her up tomorrow. CMOS
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    1982 Johnson 15 HP repair

    @pappy Well guys it's been long time since I touched this motor but now that it's getting a bit cooler and the COVID insanity is simmering down I'm back on the job . I'm putting everything back together but noticed a problem when I put the carb back on: When I advance the throttle, the CAM...
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    1982 Johnson 15 HP repair

    Update: Got the Power Head back on the main cowling yesterday, and started the process of getting things buttoned up. Just need to follow the pics I took as I took it apart to keep the right grounds, etc. Pappy CMOS
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    1982 Johnson 15 HP repair

    Pappy Done with the exhaust main tube. It went well. The grommet on the short water tube was getting pretty dry and brittle. I got it off the tube in pieces. The other still looked pretty good and was still flexible. Both were replaced. Right now the only thing I am missing is a Bypass...
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    1982 Johnson 15 HP repair

    The carb was previously done (full kit) by me but since it has been sitting for many months, I do plan to pull the carb and clean all the jets and various channels again. Probably gummed up a bit after sitting so long That carb is pretty easy to do (and that says a lot since I'm a general...
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    1982 Johnson 15 HP repair

    It was OMC, with the metal inserts.... Any comments on the pics above? Normal? CMOS
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    1982 Johnson 15 HP repair

    Pappy Exhaust covers off. Nothing striking that I can recognize. Pappy? Anything look out of ordinary? Note where my thumb is pointing in the one pic. That's a small circulation hole that was plugged with some minerals/junk. Right now I have the Outer and Inner cover plates soaking in...
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    1982 Johnson 15 HP repair

    Pappy Pappy, I do have the grommets already. I will work on those after I finish the Exhaust Cover inspection and gasket replacements. What do you mean about the above comment in Red? Thanks for your help. CMOS
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    Woke up a 200XP Evinrude after over two decade sleep.

    Pappy, I'm curious as to 1) why it sat for 2 decades and 2) what was the impetus to fire her up now? Sounds like she wants to run! CMOS
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    1982 Johnson 15 HP repair

    Back on this now that it's a bit cooler. Today I pulled the Bypass cover just to take a peek at the piston walls on that side. Both looked equal and no scoring of any kind. Repainting the cover while I have ti off... I also replaced the Head Gasket after I resurfaced the Head seal surface...
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    older 4 hp evinrude year

    I really like old motor stories..... CMOS :D
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    1982 Johnson 15 HP repair

    Thanks Pappy. That's what I was looking for - those 2 grommets. I will also replace the exhaust baffle plate gaskets and inspect that inner plate for any possible pin-holes. CMOS
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    1966 9622a evinrude sportwin

    ***If*** she's got good and equal compression on both cylinders, you have a great motor. My first motor was a 1966 Johnson 9.5 (identical to yours), and it was a fantastic motor. Never let me down. Ran like a champ and started within 2 pulls regardless if the temperature was 40 degrees or 95...
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