harrywbrown said:
Is there an issue with using stainless steel fasteners to attach to the aluminum hull?
If stainless steels (SS) are used in direct contact w/ aluminum; you will get galvanic corrosion due to dissimilar metals. This effect of galvanic corrosion is
greatly increased on boats used in brackish or salt waters.
However, one can simply insulate the SS from the aluminum by putting nylon washers under the heads or nuts if the fastener, or heatshrink over the bolt body, or by applying a special grease like Tef-Gel. Between pieces of SS and aluminum I have also successfully used electrical or duct tape - anything to insulate one from the other.
FWIW, one can see this effect on aluminum body reels where SS screws hold the side plate onto the body. Especially in saltwater use, one of turns sees the paint on the reel 'bubbling' around these screw holes. What you're seeing is the effect of galvanic corrosion. I also once converted a Lund 18' Tyee from being a dual console to center console, and anywhere where a SS fastener was used to secure the aluminum, the aluminum was pitted around screw holes - window frames, panels, etc.